Pharmacy Repackaging System Market to Cross USD 3.19 Bn by 2034 | Towards Packaging Analysis

The pharmacy repackaging system market size stood at US$ 1.70 billion in 2024 and is predicted to exceed US$ 3.19 billion by 2034, experiencing a CAGR of 6.65% from 2024 to 2034.

/EIN News/ -- Ottawa, April 17, 2025 (GLOBE NEWSWIRE) -- The pharmacy repackaging system market size to record US$ 1.81 billion in 2025 and is projected to grow beyond US$ 3.19 billion by 2034, a study published by Towards Packaging a sister firm of Precedence Research. The key players operating in the market are focused on adopting inorganic growth strategies like acquisition and collaboration to develop new technology for pharmacy repackaging system, which has estimated to drive the growth of the pharmacy repackaging system market in the near future.

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Market Overview

The process of taking medications from their original manufacturer packaging and transferring them into different packaging formats often smaller, more convenient, or unit-dose formats for easier dispensing, improved safety, or regulatory compliance is known as pharmacy repackaging. The pharmacy repackaging is done for hospitals or long-term care facilities, each dose is packaged separately and labeled clearly. In general, the pharmacy repackaging is done for unit-dose dispensing, custom prescriptions, bulk to retail, labeling and tracking, and for improved storage. The pharmacy repackaging is of three different types solid dosage, liquid dosage, and sterile repackaging.

Repackaging benefits patients and healthcare providers by: Providing drugs in precise dosages or amounts, particularly for clinics or hospitals where big bulk containers might not be feasible. enhancing drug adherence by clear medication organization, such as daily dose blister cards. lowering drug mistakes through precise labeling and dispensing. minimizing waste and maybe cutting healthcare providers' expenses.

Major Key Trends in Pharmacy Repackaging System Market:

Integration of Robotics and Automation

Pharmacies are increasingly adopting automated repackaging system equipped with barcode scanning, robotics, and software integration. These technologies enhance medication safety reduce errors, and improve inventory management.

Personalized Medication Packaging

The increase of personalized medicine necessitates customized packaging solutions. Pharmacies are utilizing multi-compartment pouches and other tailored packaging to meet individual patient demands, improving adherence and treatment outcomes.

Eco-Friendly Packaging Solutions

Environmental concerns are leading to the adoption of sustainable packaging materials and processes. Pharmacies are exploring recyclable materials and energy-efficient systems to minimize their ecological footprint.

Growth of Telemedicine and E-Pharmacies

The expansion of telemedicine services and online pharmacies is rising the need for efficient repackaging systems that can handle diverse products and ensure compliance with safety standards during distribution.

Regional Expansion and Market Growth

Worldwide pharmacy repackaging systems market is projected to grow significantly, with Asia Pacific regions like India experiencing rapid adoption due to increasing healthcare investments and demand for advanced medication management solutions.

Control of Quality and Standardization

By creating uniform practices and standards for the repackaging process, guidelines for medicine repackaging aid in quality control by guaranteeing that repackaged drugs fulfill the same safety and effectiveness requirements as those established by the original manufacturers. The hazards of contamination, deterioration, or mistakes are reduced since FDA inspection requires testing, documentation, and adherence to best practices.

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Limitations & Challenges in Pharmacy Repackaging System Market:

Stringent Regulatory Compliance

Pharmacy repackaging systems must comply with FDA, USP <800>/<795>/<797>, and local pharmacy board regulations. Non-compliance can lead to legal penalties, product recalls, or harm to patients. Maintaining sterility and labeling accuracy is especially complex for injectables and hazardous drugs.

Limited Shelf Life

Repackaged drugs often have shorter expiration dates than original packaging. This requires precise inventory management to prevent waste.

Customization Limits

Some systems have limited flexibility for different drug types or packaging formats (e.g., blister vs. pouch). Handling complex medication regimens or special packaging needs may be difficult.

Cybersecurity Risks (for smart systems)

As digital systems become more common, data breaches or hacking pose a threat, especially where patient data or inventory control is involved.

Expansion of Telepharmacy and Home Healthcare: Market’s Potential

The push towards home-based care and remote patient monitoring is driving demand for repackaged medications that are easy to utilize and safe to deliver. Pharmacies and retail providers will increasingly demand automated systems that support customized, secure packaging for home delivery. Hence, growth of Telepharmacy and home healthcare has estimated to drive the growth of the pharmacy repackaging system market in the near future.

Regional Analysis:

North America’s Advanced Healthcare Infrastructure to Promote Dominance

North America region held the largest share of the Pharmacy Repackaging System market in 2024, owing to the well-equipped infrastructure of the healthcare units in the region. North America, especially the U.S. and Canada, has a highly developed healthcare system. Hospitals, long-term care facilities, and retail pharmacies are well-equipped to adopt automated repackaging technologies.

Agencies like the USP, FDA, and DEA enforce strict drug labeling, packaging and handling standards. These regulations encourage the utilization of unit-does packaging and barcoded medication administration, which repackaging systems support. North America is home to major companies in this space like BD (Becton Dickinson), Omnicell BD, and ARxIUM, which drive innovation and availability.

• U.S. pharmacy repackaging system market is projected to grow significantly, with increasing investments in healthcare infrastructure and demand for advanced medication management solutions. The growth of online pharmacies in U.S. and heightened focus on minimizing medication errors and improving patient safety has driven the growth of the market in the U.S. country.
  

Asia’s Expanding Pharmaceutical Industries to Support Growth

Asia Pacific region is seen to grow at the fastest rate in the pharmacy repackaging system market during the forecast period. Increasing prevalence of chronic disease such as arthritis, diabetes and cardiovascular diseases, has surge the demand for pharmacy repackaging system. Moreover, the rapidly increasing aging population has driven the growth of the market over the forecast period. China has world’s largest population and is a major driver of demand for efficient medication management solutions. The number of individuals aged 60 and above is projected to increase from 263 million in 2020 to 522 million by 2050. Stricter laws have been put in place by the Chinese government to improve drug safety and stop the production of fake drugs. Standards for labeling, traceability, and packaging materials are enforced by organizations such as the National Medical Products Administration (NMPA).

Pharmaceutical packaging that uses serialization and unique identifiers, such QR codes, guarantees product integrity and legitimacy all the way through the supply chain. Chinese pharmacies are increasingly integrating advanced technologies, including artificial intelligence and robotics, into their operations. Asia Pacific region is placing a heightened emphasis on minimizing medication errors and improving patient outcomes. Automated repackaging systems contribute to this goal by ensuring accurate labeling, minimizing human errors, and facilitating better inventory control.

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Segment Outlook

Type Insight

The blister card packaging systems segment dominated the pharmacy repackaging system market with the largest share in 2024. Blister cards organize doses by day and time, helping patients—especially the elderly or chronically ill—follow complex medication regimens accurately. Visual cues (e.g., seeing empty slots) improve accountability and reduce missed or double doses. Blister packs are tamper-evident, minimizing chances of contamination or tampering. Regulatory bodies like the USP, FDA, and European Medicines Agency (EMA) encourage unit-dose formats like blister packs for safe dispensing. Blister cards help pharmacies comply with labeling, storage, and dispensing regulations. Blister card packaging systems streamline the repackaging process in institutional pharmacies, long-term care facilities, and hospitals.

Automation-friendly designs make it easier to integrate with robotic repackaging systems, increasing productivity. Blister cards are cost-effective in bulk packaging and long-term dispensing. Blister cards allow quick verification of medication timing and dosage. Extensively used in nursing homes, assisted living facilities, and rehabilitation centers, where nurses administer multiple medications to multiple patients. Blister cards allow quick verification of medication timing and dosage.

The pouch packaging automation systems segment is anticipated to witness lucrative growth during the forecast period. Automated pouch packaging machines can process thousands of medication pouches per hour. They significantly reduce manual labor and increase productivity in high-volume settings like central fill pharmacies and hospitals. Pouch systems are ideal for multi-dose packaging, where different medications are packed together in a single pouch by time (e.g., “Morning Dose”). Modern pouch packaging systems integrate with electronic health records (EHRs) and pharmacy information systems, enabling precise tracking and automation. As home-based care and online pharmacy services expand, pouch packaging offers a convenient solution for secure, accurate delivery. Pouch systems fit well into automated fulfillment workflows for direct-to-patient shipments.

Application Insight

The hospital pharmacies segment accounted for the largest pharmacy repackaging system market share in 2024. Hospitals dispense medications to hundreds or thousands of patients daily, often with complex and time-sensitive prescriptions. Repackaging systems help streamline this process, improving speed and accuracy. Hospitals increasingly rely on unit-dose packaging to reduce medication errors and improve tracking. Automated repackaging systems ensure each dose is clearly abelled and barcoded, enhancing safety and efficiency. Hospital environments demand strict accuracy in medication dispensing to avoid adverse drug events.

Repackaging systems reduce human error and support the "five rights" of medication administration (right patient, right drug, right dose, right time, right route). Hospitals must comply with standards set by agencies like The Joint Commission, FDA, and USP, which emphasize safe drug dispensing practices. Hospital repackaging systems are integrated with EHRs and pharmacy management systems for real-time medication tracking, prescription updates, and patient records. Hospitals require tamper-evident, hygienic packaging to prevent contamination, especially in sterile or critical care environments.

The retail pharmacies segment is anticipated to witness lucrative growth during the forecast period. Retail pharmacies deal with high prescription volumes daily. Repackaging systems automate tasks like counting, labeling, and organizing medications, reducing manual workload and speeding up dispensing times. Many retail pharmacies provide multi-dose or calendar-based packaging to help customers follow their medication schedules. Repackaging helps to offer personalized dose packs (e.g., morning, noon, evening), boosting adherence and customer loyalty. Retail pharmacies must comply with strict FDA and USP regulations regarding labeling, safety seals, and traceability. Automated repackaging ensures accurate labeling, barcoding, and documentation, reducing the risk of penalties or errors. Manual errors in counting or labeling prescriptions can lead to serious health risks.

Repackaging systems minimize human error, ensuring accurate doses and correct labeling every time. Retail pharmacies increasingly offer custom packaging services (e.g., travel packs, medication synchronization) to stand out in a competitive market. Automated systems track inventory in real-time, helping reduce overstock, expiration, and waste. Repackaging systems integrate with Point-of-Sale (POS) and pharmacy management software, making it easy to sync patient records, prescriptions, and inventory. With the rise of online prescription fulfillment and home delivery services, repackaging systems help ensure that medications are packed securely, accurately, and attractively for shipment.

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Recent Breakthroughs in Global pharmacy repackaging system Market:

• In July 2024, Berry Global Group, Inc. has unveiled a variety of unique couplings and closures that work with its well-liked Politainer combi pack. Sensitive liquids can now be dispensed safely and easily without coming into contact with air thanks to this closed system. Politainer is a polyethylene container with a durable cardboard exterior that comes in sizes ranging from one to thirty liters. In order to assure nearly total container evacuation and keep air from entering, the container collapses as the product is emptied. It is therefore appropriate for a wide variety of goods, such as chemicals, inks, foods, medicines, and cosmetics.
• On February 13, 2025, the overseas sales team at Hanmi Pharmaceutical's global business headquarters is making great progress in breaking into the US and Canadian markets with cutting-edge goods created by its affiliate, JVM Co. Ltd. Hanmi Pharmaceutical declared on February 14 that it has just introduced Countmate, a fully automated vial dispensing device designed to satisfy the distinct tastes of the US and Canadian markets. Drugs are packaged in plastic bottles using the vial method, which is the mainstay of the pharmaceutical industries in the US and Canada, in contrast to Korea, where pharmaceuticals are frequently administered in pouch form. With the introduction of Countmate, Hanmi hopes to increase its global sales significantly while fortifying its position in the area.
• In February 2025, Systech, a division of Markem-Imaje and Dover, has introduced UniSecure artAl, a new authentication system driven by Al. The new system, which is entirely cloud-based SaaS, is intended to guarantee packaging quality, protect brands, and secure patients. The system offers forensic investigation and real-time results by utilizing pre-existing packaging artwork and Al applications (such as machine vision and learning). Therefore, artAl seeks to assist users in overcoming obstacles encountered by businesses in the pharmaceutical and life sciences sectors.
  

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Global Pharmacy Repackaging System Market Players

• Amcor plc
• Gerresheimer AG
• SCHOTT AG
• West Pharmaceutical Services
• Berry Global
• Pharma Packaging Solutions
• AptarGroup, Inc.
• SGD Pharma
• Westrock Company
• Abiogen Pharma
• BD
• PCI Pharma Services
• Southwest Packaging
• Uflex Limited
• AdhexPharma
  

Global Pharmacy Repackaging System Market Segments

By Type:

• Blister Card Packaging Systems
• Pouch Packaging Automation Systems
• Liquid Medication Packaging Systems
• Bottle Filling Automation Systems

By Application:

• Hospital Pharmacies
• Retail Pharmacies
• Online Pharmacies
  

By Region:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Sweden
  • Denmark
  • Norway
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Thailand
• Latin America
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa (MEA)
  • South Africa
  • UAE
  • Saudi Arabia
  • Kuwait
    

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